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Life Extension Services

Life Extension Services


Obtaining continuous and reliable operation is a major concern in power plant management today. Maintaining high plant availability and preventing problems that could cause load restrictions is a critical aspect of assuring positive returns.

Power plant failures and inefficiencies cause production losses amounting to thousands of crores every year. Babcock & Wilcox, through the insights gained over 125 years of manufacture, operation, and research of industrial, utility and supercritical boilers, has developed proprietary technologies for boiler remaining life prediction and extension. Reliable prediction of the remaining life of specific components leading to redesign, repair and replacement can extend the service life of the entire boiler by another 20 to 30 years - at a third of the cost of a new plant.

Implementing the Thermax Babcock & Wilcox (TBW) Life Extension Program is the cheapest and quickest way to increase power levels in utility and industrial generation. Data banks developed over extensive inspection of over 450 boilers enable us to tackle any boiler problem, regardless of make, size or fuel burned.

Click here to view Boiler Life extension Service Programme

The graded colored rising sun, adopted as the symbol of TBW Life Extension Program aims at doing, helping old and ailing power plants Regain Lost Megawatts.

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The TBW Life Extension Programme can add decades to an aging mega boiler. Like we are doing for boilers at the Talcher Thermal Power Station, Orissa.

At TTPS we sent our team of power engineers and technicians to the site and completed the condition assessment of the boilers. By comprehensive inspection and testing we projected the remaining life of various boiler components. By making engineering studies we redesigned problem components and specified necessary repairs or replacement to regain operating reliability for at least another 20 years. Problems such as flue gas tube erosion, creep fatigue damage, pulverizer damage and capacity losses were identified and solutions presented. When the programme is implemented, Talcher will again operate at full load.

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